Patent application number | Description | Published |
20100278375 | SYSTEM AND METHOD FOR DETERMINING A POSITION FOR AN ADDENDUM MESH NODE - Systems and Methods are provided for determining a position of an addendum mesh node disposed between a part mesh boundary and a binder mesh boundary with respect to a first plane. The method includes selecting a first point on the part mesh boundary and a second point on the binder mesh boundary having positions with respect to the first plane that are disposed on a control line which also intersects the position of the addendum mesh node with respect to the first plane, identifying a plurality of control points having positions with respect to the first plane that are disposed on the control line, and generating an interpolated curve that intersects the first point, the second point, and the plurality of control points. The method further includes adjusting the position of at least one of the plurality of control points with respect to a second plane that is substantially orthogonal to the first plane and repeating the step of generating the interpolated curve until the interpolated curve is tangentially correlated to the first point and to the second point. Finally, a position on the interpolated curve is identified that corresponds to the position of the addendum mesh node with respect to the first plane. | 11-04-2010 |
20110108181 | METHOD AND SYSTEM FOR ONLINE QUALITY MONITORING AND CONTROL OF A VIBRATION WELDING PROCESS - A method for monitoring and controlling a vibration welding system includes collecting sensory data during formation of a welded joint using sensors positioned with respect to welding interfaces of a work piece. A host machine extracts a feature set from a welding signature collectively defined by the sensory data, compares and correlates the feature set with validated information in a library, and executes a control action(s) when the present feature set insufficiently matches the information. A welding system includes a sonotrode, sensors, and the host machine. The host machine is configured to execute the method noted above. | 05-12-2011 |
20120115010 | USING ELASTIC AVERAGING FOR ALIGNMENT OF BATTERY STACK, FUEL CELL STACK, OR OTHER VEHICLE ASSEMBLY - An assembly for a vehicle includes a first member including a plurality of elastically deformable locating protrusions extending outward, and a second member defining a cavity extending inward and including a plurality of elastically deformable compression features disposed within the cavity. The locating protrusions of the first member are disposed within the cavity of the second member in press fit engagement with the compression features of the second member to secure the first member relative to the second member. The average of the elastic deformation between all of the locating protrusions of the first member and all of the compression features of the second member precisely aligns the first member relative to the second member. The assembly may include but is not limited to a multiple unit battery pack, a multiple unit fuel cell pack, a dashboard assembly or adjoining body panels. | 05-10-2012 |
20120216398 | Systems and Methods for Joining Wires of a Motor Stator - An apparatus for joining a wire pair of a stator coil. The apparatus includes a tool having a pair of electrodes and control equipment. The control equipment is configured to control the electrodes to apply force to the wire pair to push adjacent wires of the wire pair toward each other and cause current to pass between the pair of electrodes, and so through the wire pair pushed together, at a time at which the force is being applied to the wire pair. | 08-30-2012 |
20130105556 | BINARY CLASSIFICATION OF ITEMS OF INTEREST IN A REPEATABLE PROCESS | 05-02-2013 |
20130105557 | QUALITY STATUS DISPLAY FOR A VIBRATION WELDING PROCESS | 05-02-2013 |
20130112332 | ULTRASONIC WELDING SYSTEM WITH DYNAMIC PRESSURE CONTROL - An ultrasonic welding system for securing a first work piece to a second work piece includes a welding assembly and a loading assembly disposed adjacent to the welding assembly. The welding assembly includes an ultrasonic controller, an ultrasonic transducer, and a welding tip. The ultrasonic transducer is configured to impart an ultrasonic vibration to the welding tip in response to an electrical signal received from the ultrasonic controller. The loading assembly is configured to generate a pressure load between the welding tip and the first work piece, and includes a first actuator and a second actuator. The first actuator is configured to apply a substantially constant load to the welding assembly, and the second actuator is configured to apply a dynamically variable load to the welding assembly. | 05-09-2013 |
20130142986 | CONDUCTIVE ADHESIVE AND METHOD OF FORMING SAME - A method of forming a conductive adhesive includes condensation-polymerizing a carrier onto a plurality of carbon nanotubes each disposed on a substrate and having a first end and a second end spaced opposite the first end. The carrier is spaced apart from the substrate so that each of the plurality of carbon nanotubes extends continuously through the carrier such that the first end and the second end are spaced apart from the carrier. After condensation-polymerizing, the method includes removing the substrate from the plurality of carbon nanotubes without removing the carrier from the plurality of carbon nanotubes to thereby form the conductive adhesive. A conductive adhesive for removably joining a first surface and a second surface is also disclosed. | 06-06-2013 |
20130306216 | VIBRATION WELDING SYSTEM WITH THIN FILM SENSOR - A vibration welding system includes an anvil, a welding horn, a thin film sensor, and a process controller. The anvil and horn include working surfaces that contact a work piece during the welding process. The sensor measures a control value at the working surface. The measured control value is transmitted to the controller, which controls the system in part using the measured control value. The thin film sensor may include a plurality of thermopiles and thermocouples which collectively measure temperature and heat flux at the working surface. A method includes providing a welder device with a slot adjacent to a working surface of the welder device, inserting the thin film sensor into the slot, and using the sensor to measure a control value at the working surface. A process controller then controls the vibration welding system in part using the measured control value. | 11-21-2013 |
20140080036 | Vehicle Component and Component Assembly Comprising Elastic Averaging Features - An assembly for a vehicle includes a first member including a plurality of elastically deformable locating protrusions extending outward, and a second member defining a cavity extending inward and including a plurality of elastically deformable compression features disposed within the cavity. The locating protrusions of the first member are disposed within the cavity of the second member in press fit engagement with the compression features of the second member to secure the first member relative to the second member. The average of the elastic deformation between all of the locating protrusions of the first member and all of the compression features of the second member precisely aligns the first member relative to the second member. The assembly may include but is not limited to a multiple unit battery pack, a multiple unit fuel cell pack, a dashboard assembly or adjoining body panels. | 03-20-2014 |
20140138012 | AUTOMATIC MONITORING OF VIBRATION WELDING EQUIPMENT - A vibration welding system includes vibration welding equipment having a welding horn and anvil, a host device, a check station, and a robot. The robot moves the horn and anvil via an arm to the check station. Sensors, e.g., temperature sensors, are positioned with respect to the welding equipment. Additional sensors are positioned with respect to the check station, including a pressure-sensitive array. The host device, which monitors a condition of the welding equipment, measures signals via the sensors positioned with respect to the welding equipment when the horn is actively forming a weld. The robot moves the horn and anvil to the check station, activates the check station sensors at the check station, and determines a condition of the welding equipment by processing the received signals. Acoustic, force, temperature, displacement, amplitude, and/or attitude/gyroscopic sensors may be used. | 05-22-2014 |
20140203066 | METHOD AND SYSTEM FOR ONLINE QUALITY MONITORING AND CONTROL OF A VIBRATION WELDING PROCESS - A method for monitoring and controlling a vibration welding system includes collecting sensory data during formation of a welded joint using sensors positioned with respect to welding interfaces of a work piece. A host machine extracts a feature set from a welding signature collectively defined by the sensory data, compares and correlates the feature set with validated information in a library, and executes a control action(s) when the present feature set insufficiently matches the information. A welding system includes a sonotrode, sensors, and the host machine. The host machine is configured to execute the method noted above. | 07-24-2014 |
20140236874 | BINARY CLASSIFICATION OF ITEMS OF INTEREST IN A REPEATABLE PROCESS - A system includes host and learning machines. Each machine has a processor in electrical communication with at least one sensor. Instructions for predicting a binary quality status of an item of interest during a repeatable process are recorded in memory. The binary quality status includes passing and failing binary classes. The learning machine receives signals from the at least one sensor and identifies candidate features. Features are extracted from the candidate features, each more predictive of the binary quality status. The extracted features are mapped to a dimensional space having a number of dimensions proportional to the number of extracted features. The dimensional space includes most of the passing class and excludes at least 90 percent of the failing class. Received signals are compared to the boundaries of the recorded dimensional space to predict, in real time, the binary quality status of a subsequent item of interest. | 08-21-2014 |
20150068660 | SYSTEMS AND METHODS FOR ADAPTIVE PROCESS CONTROL USING A TARGET KINEMATICS PROFILE IN WELDING TOGETHER MULTIPLE POLYMERIC WORKPIECES - An ultrasonic welding system, for welding together two workpieces wherein at least one of the workpieces includes a polymeric composite, comprising an energy applicator positioned along an action axis so that, in operation, ultrasonic vibrations transmitted from the energy applicator during a welding routine, are transmitted to the workpieces generally at and/or adjacent the axis. The system also includes a primary, course-control, actuator positioned along action axis so that a first load, output by the primary actuator, acts along the system action axis. The system further comprises a secondary, fine-control, actuator positioned along the system action axis so that a second load output, by the secondary actuator, acts along the axis. And the system comprises a controller for providing first command signals and second command signals to the primary actuator and second actuator to control them to effect loads on the workpieces, during the welding routine and along the axis. | 03-12-2015 |