Patent application number | Description | Published |
20080258655 | HYBRID MOTOR BOOST SYSTEM AND METHODS - An electrical system for a vehicle includes a power source providing electrical power to a first and a second electrical motor. Each motor has two or more windings, and each winding has a first end and a second end. A boost link such as a battery or capacitor is configured to store electrical energy for subsequent retrieval and use by either electrical motor. A first inverter circuit includes a first grouping of switches, wherein each of the first group of switches couples one of the first ends of the windings to the power source. A second inverter circuit includes a second group of switches, each coupling one of the second ends of the windings to the boost link. A controller is coupled to activate each of the first and second groups of switches to thereby allow the electrical energy to be placed on and retrieved from the boost link. | 10-23-2008 |
20080258661 | INVERTER TOPOLOGY FOR AN ELECTRIC MOTOR - An inverter is provided for controlling application of voltage from a power source to a motor having a plurality of windings. The inverter includes a first set of one or more switching elements and a second set of one or more switching elements. The first and second sets of one or more switching elements are connected between a high voltage side and a low voltage side of the power source. Each of the first set of one or more switching elements is connected to one of a first set of nodes, where each of the first set of nodes is connected to a first winding end of one of the plurality of windings of the motor. Each of the second set of one or more switching elements is connected to one of a second set of nodes and each of the second set of nodes is connected to a second winding end of one of the plurality of windings. | 10-23-2008 |
20080303370 | PERMANENT MAGNET MOTORS WITH REDUCED TORQUE RIPPLE AND METHODS FOR DESIGNING THE SAME - Permanent magnet motors with improved torque ripple and methods for designing the same have been provided. The permanent magnet motor can include a stator having a hollow core and defining a plurality of slots; a winding disposed in each of the slots; a rotor rotatably disposed inside the hollow core of the stator; and a plurality of permanent magnets supported by the rotor. Each of the slots has a slot opening, and at least one of the slot openings can be off-center with respect to the respective slot. | 12-11-2008 |
20090039825 | ABSOLUTE POSITION SENSOR FOR FIELD-ORIENTED CONTROL OF AN INDUCTION MOTOR - Systems and methods are provided for an automotive drive system using an absolute position sensor for field-oriented control of an induction motor. An automotive drive system comprises an induction motor having a rotor, and a position sensor coupled to the induction motor. The position sensor is configured to sense an absolute angular position of the rotor. A processor may be coupled to the position sensor and configured to determine a relative angular position of the rotor based on a difference between the absolute angular position and an initial angular position obtained when the induction motor is started. A controller may be coupled to the induction motor and the processor and configured to provide field-oriented control of the induction motor based on the relative angular position of the rotor. | 02-12-2009 |
20090082171 | Output Split Electrically-Variable Transmission with Electric Propulsion Using One or Two Motors - An electrically-variable transmission is provided with input member and output member, first and second motor/generators, a first planetary gear set and a final drive gearset. Two or three torque-transmitting mechanisms that are selectively engagable alone or in different combinations to establish at least one forward electric-only operating mode including a series mode, an output split mode, and at least one neutral mode including a purely neutral mode and a neutral battery charge mode. The transmission optionally includes a one-way clutch selected from the group of friction clutch and dog clutch, or is a lockable one-way clutch, for enabling low loss forward operation, regenerative braking functionality, and/or reverse vehicle operation. | 03-26-2009 |
20090124451 | Hybrid Powertrain - A hybrid powertrain is provided that includes an engine operatively connected with an input member. The powertrain includes a transmission with first and second electric motor/generators, a differential gear set having multiple members, and selectively engagable torque-transmitting mechanisms. The input member, the output member, the engine and the motor/generators are selectively interconnected through the differential gear set by engagement of the torque-transmitting mechanisms in different combinations. An electronic controller controls the electric motor/generators, the engine and the torque-transmitting mechanisms to provide multiple operating modes between the input member and the output member, including an electric-only operating mode in which the engine is off and one motor generator acts as a motor to provide torque at the output member while the other electric motor/generator can remain substantially stationary, and another electric-only operating mode in which both electric motor/generators act as motors to provide torque at the output member. | 05-14-2009 |
20100213781 | METHODS AND APPARATUS FOR A PERMANENT MAGNET MACHINE WITH ASYMMETRICAL ROTOR MAGNETS - In general, the various embodiments are directed to a permanent magnet machine (“PM machine”), and more specifically an internal permanent magnet machine (“IPM machine”) that includes rotor magnets configured asymmetrically with respect to the rotor periphery, thereby producing an averaging effect similar to that achieved through traditional skewing of the rotor magnets. In alternate embodiments, the span, placement and/or shape of the magnets may vary from one pole to the next. | 08-26-2010 |
20100280675 | METHOD FOR MANAGING ELECTRIC VEHICLE CHARGING LOADS ON A LOCAL ELECTRIC POWER INFRASTRUCTURE - A method for managing electrical charging of an electrical energy storage device for a subject vehicle using electric power originating from a stationary source of electrical power includes providing a database including respective geographic locations of a plurality of electric power distribution subsystems, receiving a request from the subject vehicle for electric charging power, resolving a geographic location of the subject vehicle to a subset of the plurality of electric power distribution subsystems, determining an electric power reserve capacity for each electric power distribution subsystem in the subset of the plurality of electric power distribution subsystems, and allocating a magnitude of electric power for charging the subject vehicle based upon the electric power reserve capacity for each electric power distribution subsystem in the subset of the plurality of electric power distribution subsystems. | 11-04-2010 |
20100295411 | METHODS AND APPARATUS FOR A CONTINUOUS WOUND LAMINATE ROTOR FLUX PATH - A rotor assembly is assembled by providing an elongated rectangular strip of material having a first edge and a second edge defining a width, cutting the elongated rectangular strip to form a first patterned strip having a first side corresponding to the first edge, winding the first patterned strip portion around the perimeter of the rotor core such that the first edge is adjacent to the perimeter and the patterned strip portion forms a continuous laminated ring structure. Two laminated ring structures can be cut from a single strip, thereby reducing waste material and forming a strong structure. | 11-25-2010 |
20110025160 | RECTANGULAR CROSS-SECTION WINDINGS FOR ELECTRICAL MACHINE ROTORS - An apparatus is provided for an electrical machine rotor. The apparatus comprises a cylinder and a first slot proximate to an edge of the cylinder. The first slot is at least partially closed. The apparatus further comprises a hairpin winding disposed within the first slot. | 02-03-2011 |
20110025247 | METHOD AND SYSTEM FOR TESTING ELECTRIC MOTORS - Method and systems for testing an electric motor are provided. A switching circuit coupled to the motor is operated in a first mode causing current to flow through the motor such that the motor is actuated with near zero torque. A magnitude of the current is repeatedly adjusted between first and second values. The current flow through the motor is monitored. | 02-03-2011 |
20110037339 | CONCENTRATED WINDING MACHINES WITH REDUCED TORQUE RIPPLE AND METHODS FOR DESIGNING THE SAME - Systems and methods are provided for a motor having a concentrated winding construction with reduced torque ripple. A motor comprises a stator including a plurality of tooth segments disposed circumferentially to establish a hollow core and a rotor rotatably disposed inside the hollow core. The plurality of tooth segments define a plurality of slot openings associated with a plurality of slots. Each slot of the plurality of slots has a slot opening and at least one slot opening of the plurality of slot openings is asymmetric with respect to the plurality of slot openings. | 02-17-2011 |
20110089875 | LIMP HOME OPERATIONAL MODE FOR AN ELECTRIC VEHICLE - Methods and apparatus are provided for a limp home operational mode for an electric motor system. The method includes determining whether a resolver has failed. When the resolver has not failed, operation of the electric motor system uses resolver signals. When the resolver fails, operation of the electric motor system uses sensorless rotor position and rotor speed signals. | 04-21-2011 |
20110175482 | OPTIMIZED STATOR TOOTH TIP FOR A MOTOR WITH AXIALLY INSERTED STATOR WINDINGS - An electric motor includes a rotor and a stator assembly concentrically located about the rotor. The stator assembly includes a stator stack and a plurality of spaced apart stator teeth extending radially from the stator stack. The plurality of stator teeth defines a plurality of stator slots. Each stator tooth defines a stator tooth tip. The stator tooth tips are shaped to reduce the magnetic flux generated by the stator assembly during operation of the electric motor | 07-21-2011 |
20110193443 | CONDUCTING WIRE FOR ELECTRIC MACHINE - A conducting wire for a stator of an electric machine includes a cross section having a first side, a second side, a third side and a fourth side. The third side and the fourth side are parallel with each other, with the first side and the second side extending between the third side and the fourth side. The first side and the second side each define a concave depression. | 08-11-2011 |
20110237378 | HYBRID POWERTRAIN - A hybrid powertrain is provided that includes an engine operatively connected with an input member. The powertrain includes a transmission with first and second electric motor/generators, a differential gear set having multiple members, and selectively engageable torque-transmitting mechanisms. The input member, the output member, the engine and the motor/generators are selectively interconnected through the differential gear set by engagement of the torque-transmitting mechanisms in different combinations. An electronic controller controls the electric motor/generators, the engine and the torque-transmitting mechanisms to provide multiple operating modes between the input member and the output member, including an electric-only operating mode in which the engine is off and one motor generator acts as a motor to provide torque at the output member while the other electric motor/generator can remain substantially stationary, and another electric-only operating mode in which both electric motor/generators act as motors to provide torque at the output member. | 09-29-2011 |
20110275466 | HYBRID POWERTRAIN - A hybrid powertrain is provided that includes an engine operatively connected with an input member. The powertrain includes a transmission with first and second electric motor/generators, a differential gear set having multiple members, and selectively engageable torque-transmitting mechanisms. The input member, the output member, the engine and the motor/generators are selectively interconnected through the differential gear set by engagement of the torque-transmitting mechanisms in different combinations. The powertrain provides multiple operating modes between the input member and the output member, including an electric-only operating mode in which the engine is off and both electric motor/generators act as motors to provide torque at the output member. | 11-10-2011 |
20120029741 | POWER MODULE ACTIVE CURRENT MANAGEMENT FOR EFFICIENCY IMPROVEMENT - A vehicle includes a motor, an alternating current (AC) power bus, a power inverter module (PIM), and a controller. The PIM includes a semiconductor die assembly with semiconductor power switches arranged in electrical parallel for delivering AC power to the motor via the bus. The controller determines an operating mode of the vehicle, selects and activates a designated one of the switches during a threshold low-current state of the PIM, and selects and activates all of the switches during a high-current state of the PIM. A PIM assembly for the vehicle includes the die assembly and controller. A method for optimizing energy efficiency of the vehicle includes providing the die assembly noted above, automatically determining the operating mode, and selecting and activating one of the switches when the operating mode corresponds to the threshold low-current state, and all of the electrical switches during the threshold high-current state of the PIM. | 02-02-2012 |
20120056567 | METHOD AND APPARATUS FOR CONTROLLING A HIGH-VOLTAGE BATTERY CONNECTION FOR HYBRID POWERTRAIN SYSTEM - A hybrid powertrain system has a high-voltage electric circuit including a high-voltage battery and a DC link coupled to first and second inverters electrically connected to first and second torque machines. A method for operating the hybrid powertrain system includes receiving a motor torque command for the second torque machine, determining a preferred DC link voltage for achieving the motor torque commanded from the second torque machine, selectively interrupting electric power flow between the high-voltage battery and the DC link to achieve the preferred DC link voltage. | 03-08-2012 |
20120218069 | HIGH FREQUENCY ROTARY TRANSFORMER FOR SYNCHRONOUS ELECTRICAL MACHINES - A high frequency rotary transformer for an electrical machine includes a primary transformer component having a primary transformer winding, and a secondary transformer component having a secondary transformer winding. The primary transformer winding is configured to be coupled to a DC power source via a DC to AC converter. The secondary transformer winding is configured to be coupled to a winding of the rotor. Each of the primary and secondary transformer components are mechanically coupled to either the stator or the rotor. The secondary transformer component is configured to rotate with respect to the primary transformer component to produce a magnetic flux via the primary transformer winding and the secondary transformer winding. | 08-30-2012 |
20120226483 | MOTOR TEMPERATURE ESTIMATION BASED ON THERMAL MODEL - A vehicle includes a power source, a motor, and a computing device. The power source provides electrical energy to the motor, and the motor generates rotational motion from the electrical energy received. The computing device is configured to estimate a temperature of the motor in real time based at least in part on a thermal model of the motor. The thermal model includes a plurality of nodes and at least one thermal resistance. Each node represents a region of the motor and each thermal resistance represents a heat transfer path between at least two of the nodes. A method includes solving one or more energy balance equations to determine a temperature change at each node and estimating the temperature of the motor in real time based at least in part on the temperature change at each node and at least one of the thermal resistances in the thermal model. | 09-06-2012 |
20120264554 | ELECTRIC MOTOR ASSEMBLY WITH MOVABLE ROTOR SEGMENTS TO REDUCE BACK ELECTROMOTIVE FORCE - An electric motor assembly includes a rotor hub, and a rotor supported on the rotor hub. The rotor hub has first and second hub portions, and the rotor has first and second annular rotor segments supported for rotation on the respective first and second hub portions. Each of the rotor segments has a respective set of magnets spaced circumferentially therearound. The rotor hub and the rotor segments are configured so that at least one of the rotor segments moves about the axis of rotation relative to the other of the rotor segments as the rotor hub rotates. The movement of the at least one of the rotor segments is an amount that increases as the speed of the rotor hub increases to reduce back electromotive force. The movement may be due to centrifugal force, which increases as speed increases, without requiring a control system to effect the movement. | 10-18-2012 |
20130000455 | METHOD OF MANUFACTURING SEGMENTED STATOR CORES - A method of manufacturing a stator core is disclosed. The method includes advancing a blank at each of a plurality of press cycles to form a segment at each of the press cycles and shaping the segments. Shaping the segments further includes activating a tooth punch, activating a mounting-ear punch, and activating an joint punch. The method also includes separating the segments from the blank. | 01-03-2013 |
20130002086 | SEGMENTED STATOR CORE - A stator core includes a first lamination and a second lamination. The first lamination is formed from a plurality of first segments and has a plurality of first mounting ears. The second lamination is formed from a plurality of second segments and has a plurality of second mounting ears. The first lamination and the second lamination are aligned with a common axis and are rotated about the common axis such that the first lamination is not aligned with the second lamination. | 01-03-2013 |
20130093280 | MULTI-FILAR BAR CONDUCTORS FOR ELECTRIC MACHINES - A multi-filar conductor for an electric machine includes a first solid core and a second solid core. The first and second solid cores directly contact each other along a bare interface. An insulation layer surrounds the first and second solid cores. However, the insulation layer does not pass through the bare interface, such that there is no insulation between the first solid core and the second solid core. | 04-18-2013 |
20130093281 | BAR CONDUCTOR SHAPES FOR ELECTRIC MACHINES - A conductor is provided for an electric machine having an axis, a radial direction extending outward from the axis, and a tangential direction perpendicular to the radial direction. The conductor includes a solid core, having radial faces substantially perpendicular to the radial direction of the electric machine and tangential faces substantially perpendicular to the tangential direction of the electric machine. At least one tangential depression is formed on at least one of the tangential faces. The tangential depression creates a tangential void within a rectangular envelope defined by the solid core. Therefore, the surface area of the solid core is greater than the surface area of the rectangular envelope. | 04-18-2013 |
20130093294 | INTEGRATED HIGH FREQUENCY ROTARY TRANSFORMER AND RESOLVER FOR TRACTION MOTOR - An integrated rotary transformer and resolver and a motor including an integrated rotary transformer and resolver is provided. The integrated rotary transformer and resolver may include, but is not limited to, a stator having an outer surface and a plurality of slots disposed along the outer surface, a plurality of sensing coils, the plurality of sensing coils disposed in at least some of the plurality of slots, a rotor having a surface varying from a first predetermined thickness to a second predetermined thickness, and a controller electrically coupled to the plurality of sensing coils and configured to determine a position of the rotor based upon a voltage induced in each of the coils due to a relative thickness of the rotor opposed to the respective sensing coil. | 04-18-2013 |
20130095970 | FLEXIBLE HYBRID TRANSMISSION WITH CONFIGURABLE MOTOR WINDING AND DECLUTCHING STRATEGY TO PROVIDE ELECTRIC VEHICLE AND HYBRID FUNCTIONS - A powertrain includes a first electric motor, a second electric motor and a transmission. The first electric motor includes an interchangeable winding set to provide the required power for the specific propulsion configuration utilized to propel the vehicle, i.e., a hybrid propulsion configuration or a full electric propulsion configuration. The transmission is operable in different powerflows to support operation of the powertrain in either of the hybrid propulsion configuration or the full electric propulsion configuration. The same powertrain may be used for either the hybrid propulsion configuration or the full electric propulsion configuration by switching the specific winding set installed into the first electric motor. | 04-18-2013 |
20130187501 | ELECTRIC MOTOR ASSEMBLY WITH ELECTRIC PHASING OF ROTOR SEGMENTS TO REDUCE BACK ELECTROMOTIVE FORCE - An electric motor assembly includes a stator having a first set of electrical windings. The motor assembly includes a rotor assembly rotatable about an axis of rotation and that has a rotor with first and second rotor segments. Each of the rotor segments has a respective set of magnets spaced therearound. The motor assembly has a phaser that includes a phaser actuator and a phaser gear mechanism. The phaser gear mechanism has a plurality of members. The phaser actuator and the first and second rotor segments are each operatively connected to a different respective one of the members. The phaser actuator is activatable to change an angular position of the member to which the phaser actuator is operatively connected, moving one of the rotor segments about the axis of rotation relative to the other of the rotor segments to reduce back electromotive force in the first set of stator windings. | 07-25-2013 |
20140217848 | INTERIOR PERMANENT MAGNET MACHINE - An interior permanent magnet machine includes a stator including a plurality of electrical conductors. The interior permanent magnet machine further includes a rotor concentrically disposed in relation to the stator. The rotor is configured to rotate relative to the stator about a rotational axis and includes a plurality of polar pieces arranged annularly about the rotational axis. At least one of the polar pieces includes a magnetic layer configured to magnetically interact with the electrical conductors. The magnetic layer has a substantially conic section shape. | 08-07-2014 |
20140319953 | BAR WOUND STATOR WINDING LAYOUT WITH LONG-PITCHED AND SHORT-PITCHED COILS - A stator assembly includes a plurality of stator slots defining a plurality of slot layers. The assembly includes a plurality of hairpins each having respective first and second legs positioned in respective ones of the slot layers. Each of the hairpins is one of a short-pitched coil, a long-pitched coil and a full-pitched coil. The short-pitched, long-pitched and full-pitched coils are configured to extend over a first, second and third number of the stator slots, respectively. The hairpins may be divided into first, second, third, fourth, fifth and sixth hairpin layers. One of the hairpin layers includes at least one short-pitched coil, and another of the hairpin layers includes at least one long-pitched coil. The first, third and fifth hairpin layers each may include at least two short-pitched coils while the second, fourth and sixth hairpin layers each may include at least two long-pitched coils. | 10-30-2014 |
20140335995 | HYBRID POWERTRAIN AND MODULAR REAR DRIVE UNIT FOR SAME - A powertrain includes an engine that has a crankshaft. A first motor-generator is drivingly connected to the crankshaft via an endless rotatable device. The powertrain includes a transmission that has a transmission input member driven by the crankshaft and a transmission output member. A front differential is operatively connected with front half shafts. A transfer case has a gearing arrangement configured to distribute torque of the transmission output member to the front differential and to a driveshaft. A rear differential is operatively connectable with the driveshaft, and is configured to transfer torque from the driveshaft to rear half shafts. A second motor-generator is drivingly connected to the rear differential. A controller is operatively connected to the second motor-generator, and controls the second motor-generator to function as a motor that provides torque to the rear wheels through the rear differential. A modular rear drive unit operatively connects to the vehicle body. | 11-13-2014 |
20150015178 | METHOD AND APPARATUS FOR MONITORING AND CONTROLLING A SYNCHRONOUS ELECTRIC MACHINE - Controlling a synchronous electric machine includes determining a rotor field current of a wound rotor of the synchronous electric machine and determining a time-rate change in field flux linkage. A rotor field voltage is determined based upon the time-rate change in the field flux linkage, and a rotor field resistance is determined based upon the rotor field voltage and the rotor field current. A rotor temperature is determined based upon the rotor field resistance. Operation of the synchronous electric machine is controlled responsive to a torque command and the rotor temperature. | 01-15-2015 |
20150028713 | STATOR ASSEMBLY WITH WINDING SETS HAVING HAIRPINS FROM MULTIPLE HAIRPIN LAYERS - A stator assembly includes a plurality of stator slots defining multiple slot layers. The assembly includes a plurality of hairpins each having a respective first leg positioned in one of the multiple slot layers and a respective second leg positioned in another of the multiple slot layers. Each hairpin is configured to allow a current to flow from the respective first leg to the respective second leg. The plurality of hairpins is divided into multiple hairpin layers. The hairpins form multiple winding sets, such as first, second, third and fourth winding sets. Each of the winding sets at least partially includes the hairpins from at least two of the multiple hairpin layers. The multiple slot layers may include six slot layers. The multiple hairpin layers may include six hairpin layers. Thus, at least one of the hairpin layers may be “shared” by two winding sets. | 01-29-2015 |
20150084452 | INTERIOR PERMANENT MAGNET MACHINE WITH POLE-TO-POLE ASYMMETRY OF ROTOR SLOT PLACEMENT - An interior permanent magnet machine includes a rotor having a plurality of slots. First and second slots are disposed in a first pole and the third and fourth slots are disposed in a second pole. A first angle is defined between respective centerlines of the first and second slots. A second angle is defined between respective centerlines of the third and fourth slots. The first angle is configured to be sufficiently different from the second angle so that torque ripple is reduced. Thus the rotor is configured such that the angular configuration of slots in a first pole is different from the angular configuration of slots in a second pole of the rotor. | 03-26-2015 |