Patent application number | Description | Published |
20090098976 | Hybrid Powertrain System Having Selectively Connectable Engine, Motor/Generator, and Transmission - A hybrid powertrain having an engine, multi-speed transmission connected to a final drive and not continuously connected to the engine, a single motor/generator connected to an energy storage device and a controller and not continuously connected to the engine or transmission, and three clutches. The first clutch is connected to the engine, the second clutch is connected to the transmission and first clutch, and the third clutch is connected to the motor/generator and first and second clutches. The first and second clutches are operable for selectively interconnecting the engine and transmission; the first and third clutches are operable for selectively interconnecting the engine and motor/generator; the second and third clutches are operable for selectively interconnecting the transmission and motor/generator; and the three clutches are operable for selectively interconnecting the engine, transmission and motor/generator to transmit power therebetween. An engine starter system may be connected to the engine to transmit power to and receive power from the engine. | 04-16-2009 |
20100069191 | 8-Speed Hybrid Transmission Architectures - The hybrid powertrain has a plurality of members that can be utilized to provide eight forward speed ratios and one reverse speed ratio in a hybrid transmission architecture. The transmission includes three planetary gear sets having five torque-transmitting devices and four fixed interconnections. The powertrain includes an engine, a damper, a pump, an engine disconnect clutch, and a drive motor, all operatively connected with the transmission to provide strong hybrid operating capability. | 03-18-2010 |
20100087290 | Hybrid Transmission with Disconnect Clutch and Method of Starting an Engine Using Same - A hybrid transmission is provided with a motor and a torque-transfer device is operable to transfer torque from the motor to a transmission input member upstream in power flow from the transmission gearing arrangement. The torque transfer device may be a fluid coupling, such as a torque converter, including a torque converter lock-up clutch. In other embodiments, the torque transfer device is a launch clutch that may be either a wet clutch engagable via pressurized transmission fluid, or a dry clutch, such as used in a manual transmission. A disconnect clutch is selectively engagable to operatively connect an engine connection member with the motor to permit the motor to start the engine, such as after a stop. Many embodiments of the transmission include a one-way clutch arranged in parallel with the disconnect clutch. A method of starting the engine using such a transmission is also provided. | 04-08-2010 |
20110009236 | METHOD FOR TRANSITIONING CONTROL IN A MULTI-MODE HYBRID TRANSMISSION - A multi-mode hybrid transmission including a selectable one-way clutch and first and second torque machines transitions to operating in a target continuously variable mode including applying a selectable one-way clutch and controlling input torque and motor torques of the first and second torque machines using a second kinematic relationship. A multi-step process is executed to transition the first clutch to a deactivated state, transition the second selectable one-way clutch to the applied state, and transition to using the second kinematic relationship to achieve a preferred output torque. | 01-13-2011 |
20110011694 | SELECTABLE ONE-WAY CLUTCH - A clutch for transmitting torque between a first member and a second member includes a locking plate having an engagement groove, a carrier disposed adjacent the locking plate, an engagement member rotatably supported in an aperture of the carrier, an apply biasing element, a release plate, a release biasing element, and an electromagnet. The engagement member is rotatable between an engagement position and a release position. | 01-20-2011 |
20110021311 | MOTOR-ASSIST SHIFT CONTROL IN A HYBRID VEHICLE TRANSMISSION - A method for operating a motor vehicle hybrid powertrain having an engine, a motor-generator and a multi-speed automatically-shiftable transmission, wherein the engine and the motor-generator operate to supply torque to the transmission for driving a vehicle. The method includes modulating the torque supply from the motor-generator to the transmission during a gear shift to minimize a transmission output torque disturbance. | 01-27-2011 |
20110053733 | ENGINE STARTING CONTROL APPARATUS AND METHOD FOR A HYBRID VEHICLE - A hybrid powertrain includes an engine having a crankshaft, and a hybrid transmission having an input member, an output member, and at least one motor/generator operable to provide or receive torque. A damper connects the crankshaft with the input member. A bi-directional rotational position sensing system operatively connects with either the crankshaft or an input side of the damper, and is configured to sense the rotational position and direction of the crankshaft, and provide a position signal indicative thereof. At least one controller is configured to receive the position signal and to provide a torque command to the motor/generator based at least in part on the position signal. The torque command is operable to cause the motor/generator to substantially cancel an expected engine torque pulse associated with the sensed rotational position during starting of the engine with the damper open. A method for controlling the hybrid powertrain is provided. | 03-03-2011 |
20110061954 | STRONG HYBRID SYSTEM - A powertrain for a vehicle includes an engine, a transmission and a coupling system interconnecting the engine and the transmission. The coupling system includes an electric motor/generator. The electric motor/generator is coupled to an input shaft. An engine disconnect clutch interconnects the engine with the input shaft. A fluid coupling interconnects the input shaft and the transmission. The engine disconnect shaft is moveable between an engaged position and a disengaged position for starting the engine and/or isolating the electric motor/generator from the engine. The engine disconnect clutch includes a default position disconnecting the electric motor/generator from the engine. | 03-17-2011 |
20110079454 | HYBRID VEHICLE CONFIGURATION AND METHOD OF RECONFIGURING NON-HYBRID VEHICLE ARCHITECTURE AS HYBRID VEHICLE ARCHITECTURE - A hybrid vehicle has an engine, and a transmission having a transmission input member operatively connected to the engine and a transmission output member. A transfer case is operatively connected to the transmission output member and has a first and a second transfer case torque distribution member, each operable to distribute torque from the transmission output member. The first transfer case torque distribution member is operatively connected with one of the front and rear pairs of wheels for providing driving torque from the transmission output member to the one of the front and rear pairs of wheels. A propeller shaft extends from and is operatively connected at one portion to the second transfer case distribution member. A motor/generator is operatively connected to another portion of the propeller shaft. | 04-07-2011 |
20110084561 | OIL COOLED MOTOR/GENERATOR FOR AN AUTOMOTIVE POWERTRAIN - An oil-cooled motor/generator for an automotive powertrain located outside of the transmission is provided, such as a BAS motor/generator. The motor/generator may have a stator, a rotor circumscribed by the stator, and a motor shaft on which the rotor is mounted for rotation. A housing assembly may surround the stator and the rotor, with a bearing positioned between the housing assembly and the motor shaft. A flow control member may at least partially circumscribe the rotor axially adjacent the stator. A bearing retainer may be positioned axially adjacent the bearing. A rotor end ring may be axially adjacent the rotor. The housing assembly may have an inlet configured to receive cooling oil. The housing assembly, the flow control member, the bearing retainer and the rotor end ring may be configured to distribute the cooling oil from the inlet to cool the stator, the rotor and the bearing. | 04-14-2011 |
20110179890 | HYBRID POWERTRAIN WITH SINGLE MOTOR/GENERATOR CONNECTED TO FINAL DRIVE ASSEMBLY AND METHOD OF ASSEMBLY - A hybrid powertrain for a vehicle is provided with a motor/generator for providing torque to a final drive input member. The powertrain includes an engine, a transmission having a transmission input member configured to receive power from the engine and a transmission output member. The powertrain further includes a final drive arrangement that has a final drive input member, and a motor/generator that has a motor shaft operatively connected to the final drive input member downstream of the transmission gearing arrangement. A drive system may operatively connect the transmission output member and the motor shaft to the final drive input member. A method of assembling a hybrid powertrain is also provided. | 07-28-2011 |
20110297466 | LOW CONTENT EXTENDED-RANGE ELECTRIC VEHICLE POWERTRAIN - An extended-range electric vehicle includes drive wheels, an engine having an output shaft, a planetary gear set having a node driven by the output shaft of the engine when the engine is on, and first and second electric machines. The first electric machine is connected to another node, and operates as a generator when the engine is on. A one-way clutch is connected to the remaining node. The second electric machine is connected to an output side of the one-way clutch, with a shaft connecting the drive wheels to the second electric machine. A controller provides a forward electric-only (EV) mode, a reverse EV mode, power-split mode(s), and series mode(s). The series mode(s) provide a direct mechanical path between the engine and drive wheels, with the one-way clutch overrunning in the forward EV mode. The one-way clutch may be activated passively or by a PRNDL device. | 12-08-2011 |
20110300990 | ELECTRIC TORQUE CONVERTER WITH DUAL-DRIVEN MAIN PUMP - A vehicle includes an electric motor/generator unit (MGU), an internal combustion engine, a transmission having an input member rotatable by the engine or the MGU, and an electric torque converter assembly. The torque converter assembly has a pump in driving connection with the transmission, a braking clutch assembly for selectively connecting the engine to a stationary member, a lockup clutch, and a dual-pinion planetary gear set. The electric torque converter assembly allows inertia torque from the MGU to transfer through the gear set to assist engine cranking when the MGU is decelerating. The pump is driven by the faster of the engine and MGU via the gear set and selective engagement, alone or in combination, of the lockup clutch and braking clutch assembly. An electric torque converter configured as noted above is also provided, and may include an electrically-actuated band for grounding the engine during certain operating modes. | 12-08-2011 |
20110301791 | ELECTRIC LAUNCH OF A HYBRID VEHICLE HAVING A BELT ALTERNATOR STARTER AND A DUAL CLUTCH TRANSMISSION - A controller-executable method provides an electric-only (EV) launch mode in a vehicle having an accelerator pedal, an engine, a motor generator unit (MGU), a dual-clutch transmission (DCT), and a belt alternator starter system adapted for selectively rotating the crankshaft using motor torque from the MGU. Execution of the method uses motor torque from the MGU, while the engine is off, to accelerate the crankshaft to above a calibrated launch speed when a threshold minimum force is applied to the pedal. A designated one of the odd- and even-gear clutches of the DCT are controlled until input torque to the DCT equals a calibrated level. The other DCT clutch may be modulated to dampen drivetrain oscillations. The vehicle launches in the EV launch mode via the designated DCT clutch when the crankshaft speed exceeds an input speed of the DCT. The vehicle and controller are also provided. | 12-08-2011 |
20120083950 | ENHANCED STABILITY CONTROL FOR AN ELECTRIC POWERTRAIN - A vehicle having an electric powertrain includes a control system for executing a driveline stability control method. A host machine determines vehicle speed prior to an electric-only (EV) mode or EV mode shift/transition, filters an initial motor torque command to the traction motor via a notch filter as a function of vehicle speed to generate a filtered motor torque command, and controls the motor during the EV mode or transition using the filtered motor torque command. The notch filter may have a center frequency and/or a damping coefficient tunable to changing vehicle speed. A control system for the vehicle includes the host machine, a notch filter, and optionally a vehicle speed-based active damping module. The host machine controls the motor during the EV mode or transition using the filtered motor torque command from the filter, and may provide the damping control during the EV mode or transition. | 04-05-2012 |
20120083951 | METHOD AND SYSTEM FOR CONTROLLING AN EV MODE TRANSITION IN A TWO-MODE HYBRID VEHICLE - A method of executing an electric-only (EV) mode transition in a vehicle includes determining vehicle operating values using a control system, processing the values to identify the transition, and executing the transition to or from the first or second EV mode. The transition is executed by selectively engaging and disengaging the input brake to zero, and by using the first and/or second traction motor to synchronize slip across the input brake. When the transition is from the first to the second EV mode or vice versa, the control system may use multiple speed and torque control phases to enter multiple intermediate modes, e.g., a pair of engine-on electrically-variable transmission modes and a fixed gear mode. A vehicle includes an engine, an input brake, first and second traction motors, and a transmission driven via the motors in a first and second EV mode. The vehicle includes the control system noted above. | 04-05-2012 |
20120122622 | ELECTRICALLY VARIABLE TRANSMISSION - A hybrid transmission having an input member, an output member, and a single motor/generator is characterized by a plurality of fixed-ratio modes of operation and at least one electrically variable mode of operation. In the fixed-ratio modes of operation, the speed ratio between the input member and the output member is independent of the speed of the motor/generator. In the electrically variable mode of operation, the speed ratio between the input member and the output member is dependent upon the speed of the motor/generator. | 05-17-2012 |
20120130574 | ELECTRICALLY ASSISTED VARIABLE-K CONTROL - A vehicle includes a transmission, a motor configured to provide a motor torque to the transmission, and an engine configured to provide an engine torque to the transmission. A torque converter is operably disposed between the transmission and the motor, the engine, or both. The torque converter is configured to at least partially transfer at least one of the motor torque and the engine torque to the transmission in accordance with a plurality of k-factors. The torque converter includes a clutch configured to at least partially engage to change the effective k-factor applied by the torque converter. A control processor is configured to blend the plurality of k-factors and at least partially engage the clutch based on the blended k-factor. | 05-24-2012 |
20120150371 | CONTROL OF A HYBRID VEHICLE WITH A MANUAL TRANSMISSION - A vehicle includes a transmission that receives torque from an engine and/or a motor. A clutch assembly that may be actuated by a driver is operably disposed between the transmission and the motor, the engine, or both. A controller is configured to control the torque provided by the motor and the engine to prevent engine stall, excessive engine flare, or both, during manual actuation of the clutch assembly by the driver of the vehicle. | 06-14-2012 |
20120178568 | HYBRID TRANSMISSION ARRANGEMENT HAVING A MOTOR DAMPER - An electric motor damping module includes an electric motor, a motor damper continuously interconnected with the electric motor, and an input member continuously interconnected with the motor damper. A transmission includes these elements, plus an output member, first, second, and third planetary gear sets each having first, second and third members, a first interconnecting member continuously interconnecting the third member of the first planetary gear set with the second member of the second planetary gear set, a second interconnecting member continuously interconnecting the second member of the first planetary gear set and the output member with the third member of the third planetary gear set, and a third interconnecting member continuously interconnecting the third member of the second planetary gear set with the second member of the third planetary gear set. The transmission also includes six torque transmitting mechanisms and a hydraulic pump. A sealing assembly is also provided. | 07-12-2012 |
20120271494 | SYSTEM AND METHOD FOR CONTROLLING OPERATION OF AN ELECTRIC ALL-WHEEL DRIVE HYBRID VEHICLE - A method of controlling operation of an electric all-wheel drive hybrid vehicle having an engine, automatic transmission, and first and second motor-generators includes driving the vehicle via the second motor-generator. The method also includes determining desired engine speed and transmission gear ratio. The method also includes starting the engine via the first motor-generator and locking up all but one of a plurality of transmission torque transmitting devices required to be engaged for selecting the gear ratio. The method additionally includes modulating engagement of the one remaining torque transmitting device while controlling the engine to generate the desired engine speed. Furthermore, the method includes regulating the engine and the first motor-generator such that their combined torque is approximately zero, locking up the remaining torque transmitting device to select the gear ratio, and controlling the engine to generate desired transmission output torque. A system for controlling such a vehicle is also disclosed. | 10-25-2012 |
20120289376 | HYBRID VEHICLE WITH DUAL CLUTCH TRANSMISSION - A vehicle includes an engine that generates an engine torque and a motor that generates a motor torque. A transmission can receive the engine torque, the motor torque, or both. The transmission includes a first gear set and a second gear set, as well as a first clutch that at least partially engages to transfer torque to the gears in the first gear set and a second clutch that at least partially engages to transfer torque to the gears in the second gear set. A controller can control the engine torque and the motor torque to control a speed of the engine to follow a desired speed profile. The controller can also control the engagement of the first clutch and the second clutch to optimize a desired gear state to minimize system losses. | 11-15-2012 |
20130045826 | POWERTRAIN WITH HYBRID TRANSMISSION - A powertrain has an input member, an output member, a stationary member, and a motor/generator. The powertrain includes a hybrid transmission with a first and a second planetary gear set. In some embodiments, a third planetary gear set is added. The motor/generator is continuously connected for common rotation with the first member of the second planetary gear set. A first interconnecting member continuously connects the second member of the first planetary gear set for common rotation with the third member of the second planetary gear set. A second interconnecting member continuously connects the third member of the first planetary gear set for common rotation with the second member of the second planetary gear set. A torque-transmitting mechanism is selectively engageable to connect the first member of the second planetary gear set for common rotation with the input member. | 02-21-2013 |
20130143706 | HYBRID POWERTRAIN WITH COMPOUND-SPLIT EVT DRIVE AXLE AND ELECTRIC DRIVE AXLE - A hybrid powertrain is provided for a vehicle that has a first axle and a second axle. The hybrid powertrain includes an engine, a stationary member, and an electrically-variable transmission that has a first and a second interconnected planetary gear set and a first and a second motor/generator. The engine, the first motor/generator, the second motor/generator and the first axle are each operatively connectable for rotation with a different member of the first and the second planetary gear sets. The powertrain has an electric drive unit that has reduction gearing and a third motor/generator. The third motor/generator and the second axle are each operatively connected to a different member of the third planetary gear set. The powertrain is operable in a compound-split operating mode. | 06-06-2013 |
20130190122 | HYBRID POWERTRAIN - A transmission includes a first motor/generator having a first rotor that is selectively rotatable about a first axis and a second motor/generator having a second rotor that is selectively rotatable about a second axis. A first planetary gearset and a second planetary gearset each has a respective first planetary member, a respective second planetary member, and a respective third planetary member. One of the members of the first planetary gearset is operatively connected to the first rotor to receive torque therefrom. One of the members of the second planetary gearset is operatively connected to the second rotor to receive torque therefrom. | 07-25-2013 |
20130281242 | DOG CLUTCH WITH SYNCHRONIZER AND METHOD - A transmission disconnect clutch assembly and method are provided. The clutch assembly operates to place the transmission in a low-loss state, by decoupling the base transmission from the differential gearing, thereby maximizing fuel economy and increasing efficiency. The transmission disconnect clutch assembly may be a dog clutch assembly, which may include a dog clutch hub, a clutch apply plate, and a synchronizer. When the dog clutch is disengaged the vehicle may operate in EV mode, propelled by an electric motor and rear e-axle. When the dog clutch is engaged the vehicle may operate in hybrid mode, propelled by torque transmitted to a front axle by an engine and the torque transmitted to the rear e-axle by the electric motor. A method for transitioning a vehicle between EV mode and hybrid mode, as well as a method for transitioning a vehicle between hybrid mode and EV mode are also provided. | 10-24-2013 |
20140094334 | COAXIAL GEAR SYSTEM - A gear-train for transferring torque from multiple power sources includes first, second, and third input members, and an output member. The first and second input members rotate about a first axis, the third input member rotates about a second axis, and the output member rotates about a third axis. The gear-train additionally includes a first gear-set connected to the first input member. The gear-train also includes a second gear-set connected to the second input member. The gear-train additionally includes an intermediate shaft that rotates about a fourth axis. Furthermore, the gear-train includes a third gear-set connected to the intermediate shaft. In the third gear-set, first member is connected to the intermediate shaft and to the third input member, second and third members are set coaxially relative to the intermediate shaft and configured for asynchronous rotation with each other, and the third member is also connected to the output member. | 04-03-2014 |
20140121053 | HYBRID TRANSMISSION - A transmission includes an input member, an output member, and a stationary member. First and second planetary gearsets each have respective first, second, and third members. A first motor/generator has a first rotor operatively connected to one of the members of the planetary gearsets for unitary rotation therewith. A second motor/generator has a second rotor operatively connected to one of the members of the planetary gearsets for unitary rotation therewith. The transmission also includes first, second, and third torque transmitting devices operative to selectively connect members of the planetary gearsets with the input member, the stationary member, or with other members of the planetary gearsets to provide two electric vehicle modes, two electrically variable modes, and a fixed gear ratio mode of transmission operation. | 05-01-2014 |
20140128220 | BRAKE MECHANISM FOR A HYBRID TRANSMISSION - A brake mechanism for a hybrid transmission includes a magnetic unit and a brake plate. The magnetic unit is configured to selectively generate magnetic flux. The magnetic unit radially surrounds an axis of rotation. The magnetic unit defines a plurality of grooves. The brake plate radially surrounds the axis of rotation and includes a plurality of teeth. The brake plate is movable axially along the axis of rotation between a disengaged position and an engaged position. The brake plate is configured to rotate about the axis of rotation, relative to the magnetic unit when in the disengaged position. The teeth of the brake plate are configured to engage the corresponding grooves of the magnetic unit when in the engaged position in response to generation of magnetic flux by the magnetic unit, such that rotation of the brake plate is ceased. | 05-08-2014 |
20140175918 | ELECTRIC MOTOR - An electric motor includes a rotor and a stator. The stator surrounds the rotor, has a top half, a bottom half, and wire windings, and is fixed with respect to the drive-unit housing. The stator is cooled by gravity feed via a fluid supplied by an external source and flowing onto and past the top half. The motor also includes a fluid dam fixed relative to the stator. The fluid dam is configured to guide the fluid around the stator and shield the rotor from the fluid flowing past the stator thereby limiting an amount of the fluid between the rotor and the stator such that spin losses in the electric motor are controlled. An electro-mechanical drive-unit employing the above described electric motor is also disclosed. | 06-26-2014 |
20140335995 | HYBRID POWERTRAIN AND MODULAR REAR DRIVE UNIT FOR SAME - A powertrain includes an engine that has a crankshaft. A first motor-generator is drivingly connected to the crankshaft via an endless rotatable device. The powertrain includes a transmission that has a transmission input member driven by the crankshaft and a transmission output member. A front differential is operatively connected with front half shafts. A transfer case has a gearing arrangement configured to distribute torque of the transmission output member to the front differential and to a driveshaft. A rear differential is operatively connectable with the driveshaft, and is configured to transfer torque from the driveshaft to rear half shafts. A second motor-generator is drivingly connected to the rear differential. A controller is operatively connected to the second motor-generator, and controls the second motor-generator to function as a motor that provides torque to the rear wheels through the rear differential. A modular rear drive unit operatively connects to the vehicle body. | 11-13-2014 |